1What is happening?
OEE 78.5% (-1.6 pts MoM); utilisation 79%; 169 h unplanned downtime.
2Why?
Line 3 micro-stops from PKG-03 bearing wear; Line 4 seal defects after PKG-04 maintenance.
3What happens next?
Plant B Line 1 reaches 96% in October; PKG-03 failure 78% within 14 days.
4What should we do?
Replace PKG-03 bearing Sat 3 Oct, then pull forward Line 3; add Saturday shifts on B-L1.
5If we act?
IDR 2.5B revenue protected on Line 3 and IDR 2.7B FreshHome demand captured Estimated
September performance · all plants
AI detections
AI click any card for the full explanationOEE trend · 24 months by plant
Availability × performance × quality · dashed = 85% world-class benchmark
Plant APlant BPlant C
OEE breakdown · September
Where the lost minutes are
Availability89.6% -0.2 pts
169 h unplanned stops
Performance89.1% -1.2 pts
Speed losses & micro-stops
Quality98.4% -0.4 pts
Scrap 2.01%
OEE = 89.6% × 89.1% × 98.4%78.5%
Target 80% · gap 1.5 pts ≈ 695.2K units/month
Utilisation by line · September actual + Q4 forecast
Lighter bars = AI-predicted load · dashed red = 90% sustainable ceiling · click a line for detail
Sep 26 (actual)Oct 26 (forecast)Nov 26 (forecast)Dec 26 (forecast)90% ceiling
Downtime trend
Hours per month · planned vs unplanned
PlannedUnplanned
Energy consumption
kWh per 1,000 units · by plant
Plant APlant BPlant C
Plant C runs the most energy-intensive processes (bar soap drying); C-L1 intensity rose ~9% from Jun 2026.
Production lines
September actuals · click a line for 60-day daily OEE, downtime and defects with AI explanation